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Complex tool grinder

PC control

Grinder features PC control with Pentium processor, 17创 color screen, and flexible software for grinding complex tools. The vertical tool spindle design, with its grinding point close to the swivel axis, ensures rigidity, ideal axis movements, and easy loading and unloading. Digital drives and infinite variable grinding spindle speeds are designed for precision operation and greater productivity. Deckel Grinders Inc, Waterbury, CT.

Automatic pallet system

Pallet system automatically exchanges a pallet or fixture at a CNC machining center in seconds. Includes a two-station shuttle unit mounted at the machine's side which allows pallets to be end-loaded. According to the manufacturer, rigid air design and automatic air blast ensure reliable performance with 0.0002创 positioning accuracy. Also, pallet transfer is completed without operator involvement, maximizing safety. Models able to handle 1000 lb are available. Midaco Corp, Elk Grove Village, IL.

CNC milling/drilling optimization device

Productivity and tool utilization

According to the manufacturer, OptiMil constantly monitors metal-cutting conditions and adjusts feedrate in real time to the highest possible level. The real-time control allows for automatic optimization of the machining process. The device increases tool utilization and can be connected to virtually any CNC machine. If there is resistance, OptiMil will reduce the feedrate and, if necessary, stop the machine to avoid damaging the cutting tools, workpiece, or machine. OMAT Control Technologies, Jerusalem, Israel.

CNC machine-tool control

According to the manufacturer, OpenCNC is the only unbundled software-control application that can be used on any generic PC to date. The open-architecture, software-based CNC machine-tool control allows manufacturers to integrate and network their enterprise-wide manufacturing systems. The control maximizes machine-tool life, and reduces production downtime due to control failures. Manufacturing Data Systems Inc, Ann Arbor, MI.

CNC tube-bending machine

Fast, powerful

This tube-bending machine uses electric servodrive motors instead of hydraulics. The result, according to the manufacturer, is the fastest, most powerful, most accurate 3创 (76mm) electric tube bender in existence. The machine has a bend torque of 180,000+inches/lb--higher, reportedly, than any other 3创 bender. The manufacturer also claims that the machine's bend speed is higher than any other 3创 bender at 30 rpm. Adaptive Motion Control Systems, Wixom, MI.

Seam tracker system

Precise, reliable, durable

Seam tracker system for robotic arc welding is, according to the manufacturer, fully integrated from sensing to maintenance; easy to program, operate, and maintain; and has added features. Designed for thin and thick sheet-metal-arc welding, the system reduces trimming and fixturing requirements. The LaserTrack 2 is programmed with integrated software and has improved tracking and an integrated turning unit. Selcom Inc, Southfield, MI.

High-speed HMCs

Shorter cycle times

For production of large parts, two high-speed HMCs feature two 50-taper spindle choices with a gear speed of 10,000 rpm or integral motor speed of 15,000 rpm. To blast away chips and keep cutting-edge temperatures down, the HMCs have 250-psi coolant delivery. Completing the high-speed packages, a high-pressure wash system keeps pallet and fixture virtually chip-free, according to the manufacturer. Magnum 800HS handles part dia up to 51.2创, heights up to 45.3创, and weights up to 4847 lb/pallet. Larger Magnum 1000HS expands part-dia capacity to 61创, heights to 53.1创, and weights to 6600 lb/pallet. Cincinnati Milacron, Cincinnati, OH.

Automation package

Saves time, simplifies installation

Robot docking system saves time and simplifies installation of welding automation systems. The RDS package comes with a welding automation robot, welding interface, power source, and if necessary, a cooling system. Designed for convenience, the equipment is prewired and interconnected so an entire system can be installed, added to, or relocated and in production within one day, according to the manufacturer. ITW Welding Automation, Appleton, WI.

Compaction system

Lowers disposal costs

Line of CTI compaction systems offers drum crushing or in-drum compaction. The ECO8040 delivers compaction ratios of four-or-five to one. It features a two-stage hydraulic system that runs cool for longer service life. The system operates at 115V or 230V, single phase AC. A drum-crushing option includes custom hydraulics and a crushing insert that reduces the height of a 55-gal drum to 4创. Haz-Stor, Des Plaines, IL.

Gantry center

Designed for complex machining of large molds, dies, tools, and fixtures, this system combines speed, compactness, and rigidity. According to the manufacturer, large parts can be digitized at high speeds. The feed-design information in the CAD/CAM systems allow for milling the parts at the same location. It is available with a two- or three-axis head with spindle speeds up to 32,000 rpm. Shorter tools can be used with easier and more accurate positioning of the head. Dayton Machine Tool Co, Dayton, OH.